Modeling and optimization of operational parameters in pneumatic seeders to enhance corn (Zea mays) germination in humid tropical conditions in Costa Rica

Main Article Content

Esteban Brenes-Romero
Veonn Calzano-Caines

Abstract

This study presents the modeling and optimization of pneumatic seeder calibration parameters to improve corn (Zea mays) germination under humid tropical conditions in clay-rich soils of Costa Rica. A factorial experimental design was implemented to evaluate the influence of seed quality, seeding velocity, soil texture, moisture content, and vacuum pressure on seed placement accuracy, germination rate, and plant population density. Results indicate that high soil moisture enhances plant establishment, while moderate water stress promotes increased plant height, revealing a trade-off between density and vigor. Vacuum pressure emerged as the most critical operational factor, significantly improving seed placement and germination uniformity. Excessive seeding speeds negatively affected emergence consistency. The effect of clay content was significant only when interacting with mechanical and environmental variables. A predictive model was developed and validated, integrating moisture, vacuum pressure, and velocity to accurately estimate plant population under varying field conditions. These findings provide actionable insights for precision calibration of pneumatic seeders, contributing to improved crop establishment and productivity in tropical agricultural systems with challenging soil textures.

Article Details

Section

Artículo científico

How to Cite

Modeling and optimization of operational parameters in pneumatic seeders to enhance corn (Zea mays) germination in humid tropical conditions in Costa Rica. (2026). Tecnología en Marcha Journal, 39(3), Pág. 132-147. https://doi.org/10.18845/tm.v39i3.8298

References

[1] J. Dufour, “Effects of Plant Spacing Variability and Non-Uniform Emergence on Corn Yield,” LSU, 2021. Accessed: Oct. 19, 2025. [Online]. Available: https://www.proquest.com/openview/63d62347869df6cb9fec0ca147196b4c/1?pq-origsite=gscholar&cbl=18750&diss=y

[2] M. Maymon et al., “Characterization of Fusarium population associated with wilt of jojoba in Israel,” Plant Pathol, vol. 70, no. 4, pp. 793–803, May 2021, doi: 10.1111/ppa.13345.

[3] L. Schneider, T. Müller, and R. Becker, “The effect of climate change on invasive crop pests across regions. ,” Agric Syst, vol. 196, no. 103–112, 2021, doi: https://doi.org/10.1016/j.agsy.2021.103112.

[4] Q. Wei et al., “Future Range Shifts in Major Maize Insect Pests Suggest Their Increasing Impacts on Global Maize Production,” Insects, vol. 16, no. 6, p. 568, May 2025, doi: 10.3390/insects16060568.

[5] V. Vasile, A. Tîrziu, E. Nicolae, M. Ciucă, and C. P. Cornea, “SSR Markers are Useful Tools in Wheat Varietal Purity and Genetic Diversity Assessment,” Seed Science and Technology, vol. 51, no. 2, pp. 145–156, Aug. 2023, doi: 10.15258/sst.2023.51.2.01.

[6] Y. Wang, Y.-J. Shen, S. Yu, X. Zhang, and D. Xiao, “Climate extremes are critical to maize yield and will be severer in North China,” Clim Risk Manag, vol. 48, p. 100710, 2025, doi: 10.1016/j.crm.2025.100710.

[7] C. Wang, H. Yang, J. He, K. Kang, and H. Li, “THE INFLUENCE OF SEED VARIETY AND HIGH SEEDING SPEED ON PNEUMATIC PRECISION SEED METERING,” Engenharia Agrícola, vol. 43, no. 3, 2023, doi: 10.1590/1809-4430-eng.agric.v43n3e20220183/2023.

[8] J. W. Cortez, M. Anghinoni, and S. N. S. Arcoverde, “SEED METERING MECHANISMS AND TRACTOR-SEEDER FORWARD SPEED ON CORN AGRONOMIC COMPONENTS,” Engenharia Agrícola, vol. 40, no. 1, pp. 61–68, Feb. 2020, doi: 10.1590/1809-4430-eng.agric.v40n1p61-68/2020.

[9] J. C. C. Madaloz et al., “Distribution of corn plants in a pneumatic system with different vacuum pressure adjustments and seed sieves,” Aust J Crop Sci, no. 14(10):2020, pp. 1568–1574, Oct. 2020, doi: 10.21475/ajcs.20.14.10.p2316.

[10] K. Romaneckas et al., “How to Analyze, Detect and Adjust Variable Seedbed Depth in Site-Specific Sowing Systems: A Case Study,” Agronomy, vol. 12, no. 5, p. 1092, Apr. 2022, doi: 10.3390/agronomy12051092.

[11] P. B. Obour and C. M. Ugarte, “A meta-analysis of the impact of traffic-induced compaction on soil physical properties and grain yield,” Soil Tillage Res, vol. 211, p. 105019, Jul. 2021, doi: 10.1016/j.still.2021.105019.

[12] X. Shi, T. Qin, D. Yan, F. Tian, and H. Wang, “A meta-analysis on effects of root development on soil hydraulic properties,” Geoderma, vol. 403, p. 115363, Dec. 2021, doi: 10.1016/j.geoderma.2021.115363.

[13] Agroenlace, “Sembradora Abonadora excellence 4 líneas dobles.” Accessed: Oct. 20, 2025. [Online]. Available: https://agroenlace.co/producto/sembradora-abonadora-excellence-4-lineas-dobles/

[14] T. Marchesan, “Row crop planter.” Accessed: Oct. 20, 2025. [Online]. Available: . https://en.marchesan.com.br/product/detail/STP2-Row-Crop-Planter/en-US

[15] Disagro, “HR-960.” Accessed: Oct. 20, 2025. [Online]. Available: https://www.disagro.co.cr/product/hr-960/

[16] G. Van Rossum and F. L. Drake, Python 3 Reference Manual. Scotts Valley, CA: CreateSpace, 2009.

[17] T. pandas development team, “pandas-dev/pandas: Pandas,” Feb. 2020, Zenodo. doi: 10.5281/zenodo.3509134.

[18] R. Snehkunj, K. Vachiyatwala, and C. Author, “Data Analysis Using Pandas Library of Python,” Acta Scientific COMPUTER SCIENCES, vol. 4, no. 3, 2022.

[19] J. D. Hunter, “Matplotlib: A 2D graphics environment,” Comput Sci Eng, vol. 9, no. 3, pp. 90–95, 2007, doi: 10.1109/MCSE.2007.55.

[20] M. L. Waskom, “seaborn: statistical data visualization,” J Open Source Softw, vol. 6, no. 60, p. 3021, 2021, doi: 10.21105/joss.03021.

[21] Darren Jones, “Python Statistics Fundamentals: How to Describe Your Data,” Real Python, 2023.

[22] Scikit-learn, “Principal component analysis (PCA),” 2025, Accessed: Oct. 20, 2025. [Online]. Available: https://scikit-learn.org/stable/modules/generated/sklearn.decomposition.PCA.html

[23] I. T. Jolliffe and J. Cadima, “Principal component analysis: a review and recent developments,” Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences, vol. 374, no. 2065, p. 20150202, Apr. 2016, doi: 10.1098/rsta.2015.0202.

[24] F. Pedregosa et al., “Scikit-learn: Machine Learning in {P}ython,” Journal of Machine Learning Research, vol. 12, pp. 2825–2830, 2011, [Online]. Available: https://scikit-learn.org/stable/index.html

[25] M. W. Liemohn, A. D. Shane, A. R. Azari, A. K. Petersen, B. M. Swiger, and A. Mukhopadhyay, “RMSE is not enough: Guidelines to robust data-model comparisons for magnetospheric physics,” J Atmos Sol Terr Phys, vol. 218, 2021, doi: 10.1016/j.jastp.2021.105624.

[26] D. Chicco, M. J. Warrens, and G. Jurman, “The coefficient of determination R-squared is more informative than SMAPE, MAE, MAPE, MSE and RMSE in regression analysis evaluation,” PeerJ Comput Sci, vol. 7, 2021, doi: 10.7717/PEERJ-CS.623.

[27] R. Wulansari, B. Farhana, and N. Fajrina, “Field Emergence Test in Relation to Laboratory Seed Quality Tests of Sweet Corn Seed,” IOP Conf Ser Earth Environ Sci, vol. 1160, no. 1, p. 012017, Apr. 2023, doi: 10.1088/1755-1315/1160/1/012017.

[28] N. Shrestha, J. Zhang, and H. Zhang, “Identifying key factors influencing maize stalk lodging. Plant Phenomics,” vol. 7, no. 100073, 2025, Accessed: Oct. 21, 2025. [Online]. Available: 10.1016/j.aiia.2025.01.007

[29] I. Petrović, F. Vučajnk, S. Trdan, R. Bernik, and M. Vidrih, “The Influence of Planting Speed of a Maize Vacuum Planter on Plant Spacing Variability and Ear Parameters,” Agronomy, vol. 15, no. 2, p. 462, Feb. 2025, doi: 10.3390/agronomy15020462.

[30] D. B. Lobell, G. L. Hammer, G. McLean, C. Messina, M. J. Roberts, and W. Schlenker, “Maize yield under a changing climate: The hidden role of vapor pressure deficit,” arXiv Preprint, 2019, Accessed: Oct. 21, 2025. [Online]. Available: https://arxiv.org/abs/1910.03129

[31] H. Khaeim, Z. Kende, M. Jolánkai, G. P. Kovács, C. Gyuricza, and Á. Tarnawa, “Impact of Temperature and Water on Seed Germination and Seedling Growth of Maize (Zea mays L.),” Agronomy, vol. 12, no. 2, p. 397, Feb. 2022, doi: 10.3390/agronomy12020397.

[32] D. Karayel, O. Güngör, and E. Šarauskis, “Estimation of Optimum Vacuum Pressure of Air-Suction Seed-Metering Device of Precision Seeders Using Artificial Neural Network Models,” Agronomy, vol. 12, no. 7, p. 1600, Jul. 2022, doi: 10.3390/agronomy12071600.

[33] A. Bozdoğan, B. Demir, and B. Kayisoglu, “Seeding uniformity for vacuum precision seeders,” Sci Agric, vol. 65, no. 6, pp. 631–637, 2008, Accessed: Oct. 26, 2025. [Online]. Available: https://www.scielo.br/j/sa/a/ZpsNfMtP4YnVKMQNZ3H7hQg/?format=pdf&lang=en

[34] A. Yazgı, “Measurement of seed spacing uniformity performance of a precision metering unit. Measurement,” vol. 54, pp. 123–130, 2014, Accessed: Oct. 26, 2025. [Online]. Available: 10.1016/j.measurement.2014.06.026

[35] M. Haddadi, S. Karimi, and S. Mahapatra, “Optimization of performance parameters for a pneumatic vacuum disc type planter,” SSRN Electronic Journal, 2025, Accessed: Oct. 26, 2025. [Online]. Available: https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4273465

[36] S. Mahapatra, R. Singh, and P. Kumar, “Optimization of operational parameters for pneumatic air-suction planters,” Sci Rep, vol. 15(1), 2025, Accessed: Oct. 26, 2025. [Online]. Available: https://www.nature.com/articles/s41598-025-98448-4

[37] A. Ozmerzi, D. Karayel, and M. Topakci, “Effect of sowing depth on precision seeder uniformity,” Power Machinery, pp. 257–263, 2002.

[38] Michigan State University Extension, “Stand uniformity: Planter tips that can impact seed placement and planting depth,” 2023.

[39] GroundCover, “Precision planting study yields encouraging results,” Grains Research and Development Corporation, 2024, Accessed: Oct. 26, 2025. [Online]. Available: https://groundcover.grdc.com.au/innovation/precision-agriculture-and-machinery/precision-planting-study-yields-encouraging-results

[40] H. Abdi and L. J. Williams, “Principal component analysis,” WIREs Computational Statistics, vol. 2, no. 4, pp. 433–459, Jul. 2010, doi: 10.1002/wics.101.

[41] I. T. Jolliffe and J. Cadima, “Principal component analysis: a review and recent developments,” Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences, vol. 374, no. 2065, p. 20150202, Apr. 2016, doi: 10.1098/rsta.2015.0202.

[42] F. Pedregosa et al., “Scikit-learn: Machine learning in Python,” Journal of Machine Learning Research, vol. 12, no. 2825–2830, 2011, Accessed: Oct. 20, 2025. [Online]. Available: https://jmlr.org/papers/v12/pedregosa11a.html

[43] S. Stewart, N. Kitchen, M. Yost, L. S. Conway, and P. Carter, “Planting depth and within‐field soil variability impacts on corn stand establishment and yield,” Agrosystems, Geosciences & Environment, vol. 4, no. 3, Jan. 2021, doi: 10.1002/agg2.20186.

[44] J. C. Vargas, “Evaluación de velocidad siembra de maíz forrajero con sembradora neumática en el distrito de Vítor, provincia y departamento de Arequipa ,” Universidad Nacional de San Agustín de Arequipa, Arequipa, 2020. Accessed: Oct. 26, 2025. [Online]. Available: https://45.231.83.156/handle/20.500.12996/4595